Q: What is Aluminum Anodizing?
A: Aluminum anodizing is an electrochemical process in which an oxide
(anodic) layer is chemically built on the surface of the metal. This
oxide layer acts as an insulator and can be dyed in a wide variety of
colors. Anodizing provides surface corrosion protection along with an
excellent substrate for decorative finishes.
Q: Why is Aluminum Anodized?
A: Bottom
Line: To apply a coating to the softer aluminum thereby protecting it.
Aluminum oxidizes very quickly, and rapidly forms an aluminum oxide
coating that inhibits further oxidization. This coating is useless as
is, in terms of protecting the metal, because it is so thin. A thicker
coating can be produced by immersing the part in an electrolytic solution
and passing an electrical current through it, similar to electroplating.
The resulting film is nearly colorless, and can be easily dyed because
it is very porous at the molecular level. It also results in a heavy
aluminum oxide film and has a hardness similar to that of a ruby or
sapphire. When aluminum is anodized, direct electrical current (DC)
is passed through a bath of sulfuric acid while the part being treated
serves as the anode. This produces a clear film of aluminum oxide on
the part's surface. Electron microscopy indicates that this layer is
mostly porous with a very thin barrier layer at the base. This structure
lends itself very well to electrolytic coloring or absorptive dying.
During the anodizing process, many controls are critical to guarantee
the specified film thickness, its abrasion resistance and density. These
controls include a precise combination of chemical concentration, temperature
and current density. In the production of quality anodized products,
there is no alternative to having sophisticated monitoring equipment
and highly-trained, experienced personnel.
Q: What is anodized aluminum used for?
A: Because anodizing is such a versatile process there are literally
thousands of different applications. These applications include but
are not limited to:
Q: Can an Anodized coating be colored?
A: Yes. The Anodize coating is transparent and is not really a
coating but becomes part of the metal surface. Anodized aluminum can
be colored many
colors.
Q: Can any aluminum be anodized?
A: The short answer is yes. But, some aluminum such as cast are harder
and very often do not look good because of silica content, contaminants,
etc.

The anodize layer, if viewed through a microscope, looks like a "honeycomb cell structure growing at a 90 degree angle to the aluminum surface - with a hollow core called a pore".